Can a gravity forging machine be customized?

2025,04,25

The main body of the gravity forging machine adopts modular assembly (such as fuselage frame, hydraulic system, workbench), and key parameters can be adjusted according to process requirements:

Forging force range: By increasing or decreasing the number of hydraulic cylinders or replacing servo motors, the 500-ton forging force of standard equipment can be increased to 2,000 tons, or downwardly compatible to 100-ton micro-forging requirements.

Stroke and opening height: For high-drop parts (such as aircraft engine turbine discs), the stroke can be extended from the conventional 300mm to 800mm, and equipped with an auxiliary lifting workbench.

Heating and cooling system: A closed-loop temperature control module is added for warm forging or isothermal forging processes, with an accuracy of ±5℃, meeting the temperature window requirements of sensitive materials such as titanium alloys.

Multi-stage variable speed control: For complex mold filling processes, a three-stage speed curve of "low-speed upsetting - medium-speed filling - high-speed pressure holding" can be set to solve the problem of incomplete filling of thin-walled parts.

Pressure-displacement real-time feedback: By adding high-precision sensors, dynamic coupling control of forging force and slider displacement is achieved, with an error of no more than ±1%, which is suitable for precision forging with tolerance requirements of ≤0.05mm.

Advantages of gravity forging machine

Through the coordinated movement of upper and lower dies and lateral dies, parts with complex geometric features such as side holes, bosses, and concave cavities can be formed, reducing material waste in traditional cutting processing.

Supports online operation with heating furnaces, robots, testing equipment, etc. to build a fully automatic production line.

Using hydraulic or mechanical locking devices, the mold replacement time can be shortened to 15-30 minutes, significantly improving the flexibility of multi-variety small batch production and adapting to the market's rapid switching needs.

Customized transformation of gravity forging machine It is not a helpless compromise, but a touchstone of technical strength. From the "tailor-made" mechanical structure to the "private customization" of the intelligent system, the customization capability of the gravity forging machine is reshaping the rules of the manufacturing industry - it is not only an upgrade of a piece of equipment, but also a "customer-centric" value creation model.

Author:

Ms. Hu

E-mail:

dgliheng168@163.com

Phone/WhatsApp:

+86 13509684273